The wire rod mill process, like any industrial process, has environmental implications. Steel manufacturers strive to minimize the environmental impact by adopting sustainable practices. This includes recycling steel scrap, optimizing energy consumption, and implementing efficient waste management systems to reduce pollution and conserve …
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The control systems incorporate state-of-the-art Pentium processing units with high dynamic response designed to suite the process requirements. The master speed control system (master mill) is a dedicated PLC that calculates the speed references for each one of the continuous rolling mill's drives (stands, pinch-roll, shears, roller tables, etc).
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Badische Stahlwerke , Kehl, Germany has selected Siemens VAI to undertake an extensive upgrade for its wire rod rolling line. The automation system of the two-strand wire rod mill will be thoroughly modernized, and two new rod outlets will be installed. The aim is to achieve greater efficiency and to adapt the mill to market …
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Fig 2 Typical layout of a 400,000 tons per annum wire rod mill. For meeting the increasingly rigorous requirement of the consumer, the wire rod mill needs to have the overall capabilities of the rolling wire rods from the various standpoints namely (i) improving the dimensional accuracy, (ii) implementing size-free rolling (i.e., rolling products of …
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secure operation of plants, systems, machines and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens' products and solutions only form one element of such a concept.
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Combination straight bar, bar-in-coil and wire rod mill. Technical data. 110 m/s maximum finishing speeds, 160 tph, plain rod from 5.5 mm – 26.0 mm, plain carbon, spring steel, boron steels, free cutting, special alloys, bearing and cold heading qualities. Our solution. Incorporates the latest high speed rolling equipment plus an 11-zone ...
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Control and tuning of the two strand rolling placed at upstream line; Achieving full capacity at highest speed and sustaining the production levels; Our solution . This mill is designed with twin strand configuration at the intermediate mills. Whereas the fast roughing mill, wire rod mill, coil handling areas are separated for individual lines.
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SIMATIC WinCC V7, Siemens. The Siemens SCADA system is known as WinCC and has been around for many years. Siemens is in fact one of the biggest players on both the PLC and SCADA market and many companies are using the Siemens platform. Although most of the Siemens products are a bit pricey I would argue that you get good …
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the mill such as the position control of wire rods on the cooling con-veyers. 2.3 Enhancement of billet conditioning Quality assurance throughout the whole length of bar …
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Long Rolling like Bar Mill, Wire Rod Mill Process Electric & Automation Projects Solutions & Services Cold Rolling & Processing Line, Electric & Automation Projects Solutions & Services. Machine Retrofitting & Automation Solutions Siemens PCS7(DCS) Migration in the latest version Step 7 / WinCC / HMI / PLC / Drives Up gradation in the latest ...
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Overview. SIMATIC TDC (Technology and Drives Control) is a digital automation system featuring very high computing power and the ability to process very large programs. An extensive library with approx. 300 ready-made function blocks is available for fast engineering.
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WebBadische Stahlwerke , Kehl, Germany has selected Siemens VAI to undertake an extensive upgrade for its wire rod rolling line. The automation system of …
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SEAS Tech Always Stand With Customer,Last week SEAS Team started Heavy Section Mill H Beam Mill.For Proven Drives & Automation Solution of Rolling Mill please contact us @ +91 8178289224 or write us on …
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• Successfully prototyped and implemented the real-time tomography-based control system using python and Matlab SIMULINK and published the results in scientific journals. ... Supervision and optimization of the furnace handling software and finishing and packaging line for the wire rod mill. Siemens PLC 400 series. Rotary reheating furnace ...
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the mill such as the position control of wire rods on the cooling con-veyers. 2.3 Enhancement of billet conditioning Quality assurance throughout the whole length of bar and wire rod after rolling takes time and labor, and for this reason, quality control of billets, the materials before rolling, is of great importance.
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dimensional precision and quality performance of wire rod products are increased, and the rolling technology is now regarded as a measure of development of the nation's steel …
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Two-strand wire rod mill Our solution To meet anticipated future market demands, a major modernization incorporated new pre-finishing stands, Morgan Water Boxes, Morgan Rod Reducing/Sizing Mills and Morgan High Speed Laying Heads. Technical data 110 m/s maximum finishing speeds, 162.5 tph, plain rod from 5.0 mm – 20.0 mm, plain carbon,
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Xuanhua Iron & Steel (Group) Co., China, has contracted with Siemens VAI for the supply of a double strand wire rod mill. The new plant will enable the steelmaker …
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Earthing is checked by measuring the value of ground resistance. It should ideally be between 0-5 ohms. This resistance must be measured periodically to maintain a safe surrounding. Now, let us focus on the types of earthing and practices generally used for PLC control panel. Look at the below image.
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Synergie Controls & Systems Pvt Ltd | 4,702 followers on LinkedIn. our expertise for your solution | Synergie Controls & Systems is a one-stop-shop automation solution with process system engineering, Automation Systems Supply, services, and commissioning in the large, medium, and small scale sectors. Our aim is to provide quick and effective …
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The ABB award-winning distributed control system (DCS) product families can be scaled to meet different customer needs from PLC functionality up to high-end rolling mill controller including technological controls, mathematical models and simulation packages, full integration of process, electrical and safety - to achieve greater results with fewer …
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The SINAMICS Perfect Harmony GH180 drive with an integrated transformer provides the following advantages: • Protects drive semiconductors from line transients • Completely protects the motor in case of a ground fault in the converter, the motor cabling or insulation. Exceptional Input Line Performance.
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The system comprises a highly advanced programmable logic controller (PLC) as process control unit, communicating with the existing setup and sequencing …
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The second phase entails upgrading the existing wire rod mill ABB AC450 controllers and IO signal cards to an AC800M model and its corresponding cards, which will be mounted in new cabinets. New Siemens Simotion positioning systems and logic will replace the existing systems for the shears.
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Draw the pneumatic circuit, PLC wiring diagram and ladder diagram to implement this task. Solution. PLC Wiring diagram and Ladder diagrams are shown in above Figure. when the pushbutton PB1 is pressed state of the address I1 turns to 1 and thus there will be output 01. The output of 01 operates the solenoid Y1 and cylinder moves forward.
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One steel producer, the Xin Yu Iron and Steel Group in Jiangxi province, operates a production complex including wire rod mills, a beam-rolling mill and plate-rolling mills. The new hot-rolling mill was designed to produce high-quality hot-rolled strip with widths of 750 to 1430 millimeters and thicknesses of 1.2 to 16 mm.
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The raw materials for our products are manufactured in the group's own steel mills. voestalpine smelts pig iron in two furnaces before processing it in the steel mill.Our state-of-the-art technology guarantees the highest levels of quality.. At our wire rod mill, billets are heated to a rolling temperature of 1,100°C to 1,200°C within 1 to 1.5 hours in a …
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· Different placement in the mill and functionality mandate the proposal of distinct automation solutions to optimize the bar mill and wire rod mill processes. stemming from a wealth of knowledge and experience in shear upgrades russula proposed replacing the current shear control siemens fm453 plc modules with simotion. this siemens motion …
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Hani Tech is a Hot Rolling Mill manufacturing company working mainly in the area of bar and wire rod mills, high-speed wire rod mills, high-speed rebar rolling mills, TMT rolling mills, flying shear, cold strip rolling mills, reheating furnaces, induction furnaces, intermediate frequency furnace, electric arc furnace, Ladle refining furnace, blast furnace, …
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Successfully Complete Latest project in Pakistan "15 TPH, 3-Hi Wire Rod Mill" using Wire Rod Block with latest automation technology using S7-1500 PLC designed by KORUS INDIA. Directly report to CEO & GM for day by day progress of overall Production, Operation & Maintenance of overall project.
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