The metal Bond ball mill is 30.5 cm inside diameter and. 30.5 cm inside length, with rounded corners. It is smooth except for the door hole used for charging. The grinding charge consists of 285 iron or steel balls (43 @ 36.8 mm diameter, 67 @ 29.7 mm diameter, 10 @. 25.4 mm diameter, 71 @ 19.1 mm diameter, and 94 @.
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Determination of work index in a common laboratory mill. J. M. Menéndez-Aguado B. R. Dzioba A. L. Coello-Valazquez. Materials Science, Engineering. 2005. The Bond work index is one of the most useful and interesting parameters used in designing grinding equipment. However, it must be obtained under restrained conditions, especially in …
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An alternative mill ball charge is proposed that closely approximates Bond's original total ball mass, number of balls and ball surface area. Results of 30 Bond Work index tests of six pure materials (calcite, magnesite, labradorite (feldspar), quartz, andalusite and glass) using closing screen apertures (P 1) values of 500, 250, 125, 90 …
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The test determines the Bond Impact Work Index which is used with Bond's Third Theory of Comminution to calculate net power requirements when sizing crushers*. It is also used to determine the required open-side settings (jaw crushers and gyratory crushers) or closed-side settings (cone crushers) for a given product size.P80 = 25400 x …
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The FC Bond Work Index Test Ball Mill was designed by F. C. Bond for use in determining the Bond Index, a measure of grindability and power required for grinding applications. The FC Bond Mills are used in …
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Abstract: It is a well-known fact that the value of the Bond work index (wi) for a given ore varies along with the grinding size. In this study, a variability bysis is carried …
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The Bond ball mill work index is one of the most commonly used grindability tests in mining, and is often referred to as the Bond work index. The test is a 'locked-cycle' test where ground product is removed from test cycles and replaced by fresh feed. The test much achieve a steady-state before completion.
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The ability to simulate the Bond work index test also allows examination of truncated ball mill feed size distributions on the work index. For grinding circuits where the feed to a …
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The Bond ball mill work index test requires the operator to select an appropriate screen size to "close" the test. The procedure states that the closing screen size should be such that the product size of the test is the …
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Here is the old Allis-Chalmers Bond Work Index Grindability Test Procedure. The standard feed is prepared by stage crushing to all passing a 6 mesh sieve, but finer feed can be used when necessary. It is screen analyzed and packed by shaking in a 1000-cc graduated cylinder, and the weight of 700 cc is placed in the mill and ground …
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The reason for this variation in ball mill work index is because the ore at Mt. Milligan has an intrinsic exponent of –0.45 in the 100 µm to 200 µm size range, not the –0.50 …
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The Bond work index (BWI) is a well-known method used when selecting comminution equipment, to evaluate the grinding efficiency and to calculate the required grinding power. Although considered an industry standard, Bond did not fully define that procedure, and therefore significant discrepancies in test results can sometimes be …
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Based on the standard procedure defined by Bond, the ball mill work index is determined by simulating a closed cycle dry grinding in a laboratory Bond ball mill until a stable circulating load of 250% is established (Bond, 1949, Bond, 1952, Bond, 1961). The ball mill work index is determined by Eq. (10). The recommendation is the ball mill ...
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Keywords: grindability; comminution; Bond work index 1. Introduction Determining the Bond index using the Fred Bond method [1,2] is considered the state‐of‐the‐art …
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A standard Bond mill (Fig. 1) was designed to perform the work index tests and determine the energy consumption of various s minerals.The mill has a round internal housing at the corners, has no lifters, and is for dry grinding. The inner diameter and the length are 0.305 m, and the ball load is 19.4% of mill volume (equaling a total weight of …
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Calculate a Mill's Operating Work Index. Use this online formula to calculate a Ball Mill, Rod Mill or SAG Mill Operating Work Index. Based on Fred Bond's work you can estimate the energy used into your grinding circuit. This is the most accurate and informative method, but much of the data necessary for its application is not yet …
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A Bond Ball Mill Work Index test is a standard test for determining the ball mill work index of a sample of ore. It was developed by Fred Bond in 1952 and modified in 1961 (JKMRC CO., 2006). This index is widely used in the mineral industry for comparing the resistance of different materials to ball milling, for estimating the energy required ...
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The Bond Ball Mill Grindability test is designed to give a measure of the grinding characteristics of a material by finding the amount of size reduction resulting from a controlled energy input. ... For the ball mill grindability test, the work index is calculated from the following revised equation (in short tons): where: Pi = sieve size ...
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Bond's communition equations were applied to predict and establish important parameters for operating a commercial ball mill in the iron ore pelletising plant. Here the relationship between the ...
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The Work Index is used when determining the size of the mill and grinding power required to produce the required ore throughput in a ball mill. 2. Procedure 2.1. Bond Ball Mill Grindability The sample was crushed to passing 6 mesh (3.35mm), from this a 700 cc volume was measured and weighed to be used as feed for the Bond Mill.
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The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and …
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A Bond Ball Mill, 12" x 12" of fabricated construction comes with electric motor and gear reducer drive, digital counter, jogging button to provide positioning of drum for loading and unloading, emergency stop button, 44 ½ lb ball charge, stand and receiving pan. Perform Fred C. Bond's grindability tests with this standard BWI test ball mill.
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The ball mill grindability test is used for describing ore hardness and it is so widespread that the Bond Work Index generated from the test is often referred to as an ore characteristic. The ore ...
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Section snippets Material and experimental Bond tests. Samples of dacite and basalt from Serbia, copper ore from a South American meta-sedimentary copper mine, and copper porphyry ore from Canada, of different feed sizes, were used to determine the Bond ball mill work index according to the standard procedure.A standard Bond laboratory …
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work index covering grinding of fine particles is labelled M. ib (Morrell, 2008). M. ia. values are provided as a standard output from a SMC Test ® (Morrell, 2004. a) whilst M. ib. values can be determined using the data generated by a conventional Bond ball mill work index test (M. ib. is NOT the Bond ball work index). M. ic. and M. ih ...
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Keywords: grindability; comminution; Bond work index 1. Introduction Determining the Bond index using the Fred Bond method [1,2] is considered the state‐of‐the‐art methodology for mill calculations and a critical process parameter in raw materials selection and grinding process control.
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a modified Bond ball mill procedure (Mod Bond) was developed by MinnovEX Technologies (now SGS) which requires 1.2kg of sample crushed at minus 3.35mm. The 1.2kg charge is milled with the standard Bond ball mill for a set time. A particle size analysis is performed on the feed and ground product, and a modified work index is …
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Average grinding work index (Wi) by type of mate rial, according to Bond (see table 6.1.): The work index (Wi) expresses the kWh required to reduce a short ton of material from theoretically infinite feed size to 80 % passing a square screen opening of 100 microns. The work index values apply to ball mills grinding wet in closed circuit.
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It is a well-known fact that the value of the Bond work index (wi) for a given ore varies along with the grinding size. In this study, a variability bysis is carried out with the Bond standard grindability tests on different critical metal ores (W, Ta), ranging from coarse grinding (rod mills) to fine grinding (ball mills). The relationship between wi and grinding …
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DOI: 10.1016/j.mineng.2022.107822 Corpus ID: 252148702; A new methodology to obtain a corrected Bond ball mill work index valid with non-standard feed size @article{Nikoli2022ANM, title={A new methodology to obtain a corrected Bond ball mill work index valid with non-standard feed size}, author={Vladimir Nikoli{'c} and Alexander …
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