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(PDF) THICKENER DESIGN, CONTROL AND DEVELOPMENT …

Bed interface level ... suppliers need to take current thickener designs to the next level and into the 21st century. The complexity of "getting it right" within a thickener's feedwell, the "nerve ...

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Mud Diver

thickener performance (clarity, interface, mud bed heights). • The system allows the operator to identify changes in the conditions in the thickener through integrated DCS alarms, trends of the various solid levels and tank profiles. Control can then be established using existing variables and the new measurements provided by the SmartDiver.

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MudMax Bed-Level Monitoring System

MudMax™ uses advanced technology to deliver a first-of-its-kind bed-level monitoring system that provides 360-degree bed-level measurement inside thickeners and clarifiers. Multiple sensors located in the active bed-level …

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Developing MudMax for Paste Thickener Bed-Level Measurement

The prototype testing outlined in this blog led to the development of MudMax, a first-of-its-kind bed-level monitoring system that provides 360-degree bed-level measurements, effectively bringing thickener control within reach. This post was originally published March 2016, and updated August 2019.

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Global Mining Thickener Suppliers | Roytec Global

Roytec has emerged as one of Southern Africa's leading Thickener suppliers. Our advances in feedwell optimisation (RadFlow), Drive Head design and Bolted Tank experience has resulted in many significant thickener installations over the past 12 months. ... - Control systems with bed level, bed pressure, torque and rake elevation - Bolted …

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Sludge Gun® Portable Sludge Blanket Level Detector

The Markland Sludge Gun® is used to measure and help monitor liquid-solids interface levels in a variety of applications: Self-adhesive Vinyl (Numbers 1 to 33) Shipped loose for customer installation at either foot or meter readings. The Sludge Gun® handheld portable sludge blanket level detector is compact & weatherproof.

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Thickener Level Controller Sludge

Ultrasonic probes are primarily used for thickener bed level these days. The mud diver is used a lot in alumina due to the harsh conditions and probably the most reliable probe around at the moment. They are also one of the most expensive. The other manufacturers that supply ultrasonic probes are Royce and Hawk.

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Comprehensive Guide to Mining Thickeners | Mining Pedia

5. Bed Level and Interface Detection. Monitoring the bed level and interface detection in the thickener is crucial for proper operation and control. Bed level measurement provides information about the height of the settled solids bed, while interface detection helps identify the interface between the clarified liquid and the settled solids.

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high rate thickener bed level detector_Ore milling …

high rate thickener bed level detector . China Heavy Industry is an import-export joint-stock company that specializes in the production of large and medium-sized broken, sand-making and milling equipments, research, production, and sales.It is committed to providing customers with integrated solutions.More than 10 series and dozens of …

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Optimise your thickener efficiency for maximum …

profiling as well as bed-level detection. If only bed level measure-ment is required, then the buoyancy principle is more cost effective. Buoyancy based electromechanical system The 'buoyancy based electromechanical system' uses a sensing weight which is lowered on a measuring tape into the thickener to detect the bed level.

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Video: SmartDiver level measurement and tank profiling station …

See the SmartDiver level measurement and tank profiling station for thickeners in action in our video below. SmartDiver is a ruggedised mud diver/sludge level sensor that provides measurement of mud levels, settling zones and overflow clarity in thickeners, clarifiers, washers, and decanters. Tank profiling (suspended solids vs depth) is also ...

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Bed Level Thickeners | Hawk Measurement Systems

The ORCA sonar transmitter provided two analog outputs. The first was the "bed level" output and the second was the "clarity" of the water (suspended solids) between the …

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5 ways to measure bed level in thickeners

The term "bed level" is widely used in the industry to refer to different settling phases in the thickener (figure 1). Some people use this term to describe the mud level, others use it to refer to the interface level or …

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Complete bundle for bed level measurement | Endress+Hauser

Benefits at a glance. The ultrasonic Turbimax CUS71D bed level sensor with wiper is perfectly suited for continuous interface measurement in thickeners. It provides real-time values for quick control of valves and actuators and ensures safe, economic and efficient sedimentation processes in combination with the Liquiline CM442 single channel ...

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Lamella Thickeners | Hawk Measurement Systems

Lamella thickeners are high rate thickeners that use a series of angled impact plates to increase settling rates. The problems for the clients thickener were: When the bed level came up to high and entered the …

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Mud Level inside a Thickener | Automation & Control …

Aug 10, 2008. #2. I worked in mining for a lot of years, most of the thickeners had a float device. A SS ball about 6" diameter sliding on a length of SS tube. A magnet inside the float activated a series of reed switches inside the tube. I think it was in about 5% steps. The ball is filled with sand or water until it just sinks in water ...

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Complete bundle for bed level measurement | Endress+Hauser

Benefits at a glance. The ultrasonic Turbimax CUS71D bed level sensor with wiper is perfectly suited for continuous interface measurement in thickeners. It provides real-time …

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Case Study: Automatic Sludge Blanket Level Detector

The control of sludge return flow rate. Ultrasonic sludge interface meter/mud level meter supports various variable outputs. Such as 4-20mA variable output, relay high and low alarm control output, and RS485 communication output. Automatic monitoring and control of sludge level can be achieved by setting the Ultrasonic Sludge level sensor.

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Paste Thickener Bed Level Measurement | Environmental XPRT

Wiring from the sensors was routed up the support structure to the transceiver, located in a protective enclosure on top of the support and above the liquid level of the …

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Sludge treatment − gravity thickening | Sludge Processing

Gravity thickeners generally retain 80−90% of the solids in the thickened product stream, depending on the sludge characteristics and the efficiency of the preceding conditioning stage. The sludge characteristics also govern the solids loading rate (SLR), which is the rate in kg/d at which the sludge dry solids enter the process per unit process …

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Tailings Thickeners Level Sensor

Tailings Thickener Level Control Technology. Pressure transmitter, Rake Torque, Sonar Transmitter. Tailings Thickeners are extremely important, to the efficient operation of Concentrators, Coal Preparation Plants, and …

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ENV120

Ultrasonic Sludge Blanket Monitoring System The ENV120 Ultrasonic Sludge Blanket Level Meter, utilises enhanced ultrasonic technology to measure the sludge interface level in various types of clarifiers, settling tanks and thickeners with superior accuracy and reliability. The instrument continuously provides the user with important information which …

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Thickener optimization to reduce your production costs

Our solution. For the best outcome in the thickening process, Endress+Hauser offers an integrated package that optimizes concentrator efficiency. The recommended combination of the main instruments (Prosonic T FMU30, Promass F 200, Cerabar M PMC51, Promag 55S, Liquiline CM44x, Turbimax CUS71D, Orbipac CPF81D, Indumax CLS50D and Oxymax …

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Thickener

The thickener was applied at various concentrations (0, 4, 8, or 12 g/l) in the pretreatment bath to determine the effect of cationization on the optimal level of thickener. The concentrations of soda ash and urea in the pre-treatment were 40 and 100 g/l respectively.The fabrics, untreated cotton and cotton cationized with 100 g/l reactant, …

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Sludge level sensors and transmitters

Our sludge level sensors and transmitters are used in many industries such as water, wastewater, chemicals and mining. The sensor selection depends on the application. To measure sludge level where clogging and fouling can occur (primary and secondary clarifiers, sludge tanks, thickeners, etc.), we recommend sensors with a wiper.

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DEWATERING * CONVENTIONAL AND HIGH-RATE THICKENERS

There is a level-sensing probe located on the thickener to monitor the bed, or sludge, level in the thickener. Typically, the level-sensing probe is weighted so that it sinks in the clarified water and floats on top of the solids in the bed. Just as the bed level rises and falls, so does the sensor inside the probe. This level measurement is ...

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Five Reasons for Measuring Density in Thickening Processes

Examples of installation points are the feed, underflow, overflow and inside the thickener tank. Flow meters are combined with density meters to calculate the mass flow in the underflow and feed of the thickener. Inside the tank, submerged ultrasonic probes are used for tank profiling, interface detection and measuring the bed level.

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Control Strategies for thickeners

Control Actions for Thickeners. There are different targets to optimize thickener performance: To ensure optimum solids content in the tailings impoundment, an underflow density target is used. Additionally, this target ensures optimum water reclaim for the mill. A bed/mud level target is used to obtain optimum loading in the thickener …

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Sultan Sonar System for Submerged Interface Level Measurement

2) Increases thickener and clarifier capacity. 3) Produces drier biomass and optimization of sludge dewatering. 4) Overflow clarity improvements. 5) Reduces process downtime. 6) Improves operator efficiencies. Hawk Measurement's HAWK Sultan Sonar uses Advanced Sonar Technology to measure and control waste water clarifiers and thickeners.

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Compare Sludge Blanket Level Detectors

Measure and monitor the sludge bed depth. Markland's sludge blanket level detectors work in diverse clarification processes and settings: silt or biosolids in primary and secondary sludge, backwash sludge from sand or membrane filters, resin beds in intake water softeners, settled mud levels in tanks, settled fly-ash from scrubbers, and more.

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